How does industry 4.0 help in china plastic molding?

Jul 02, 2021

china plastic molding
After the third industrial revolution and the advent of electronics, computers and telecommunications, a new upheaval in our industries is taking place. Moreover, discover the challenges of Industry 4.0 and how the world of china plastic molding is adapting to these changes.

What is Industry 4.0 plastic molding?

The concept of Industry 4.0 first appeared in 2011 at the World Industry Forum in Hanover. Furthermore, this international project, also known as the “industry of the future”, was thus launched with the aim of revolutionizing the means of production to meet the needs of tomorrow.

Connected objects and industrial internet network

Autonomous sensors are the main tools for the transition to intelligent production systems. Similarly, they allow china plastic molding to diagnose problems by collecting data remotely on an autonomous basis. We think for example of RJG pressure sensors.

Big Data, Cloud and Industry

Massive data collection by industries involves “Big Data” management and cloud use. Transparency of information with customers is therefore synonymous with trust.

Cyber-physical systems for china plastic molding

The new automation revolution is now based on “cyber-systems”, complex systems that communicate continuously with their environment. This permanent interaction between machines is made possible by the combination of computer, physical and advanced communication systems. China plastic molding Production management is improved through predictive maintenance.

Collaborative robotics

Modern industrial robots are no longer designed to stupidly perform frozen and automatic operations. In addition, they are now collaborative and intelligent, that is to say, they are able to assist operators and technicians in real time and free them from their most arduous tasks. 

Furthermore, Cobotics can thus take the form of collaborative robotic islands, mobile robots or even exoskeletons.

Challenges and perspectives of the china plastic molding industry

The factory 4.0 is a response to new requirements which translate into new challenges for companies in terms of market development, technologies, but also at the level of organizations, the environment and even in terms of societal.

Productivity gain and personalization

Mass product customization is one of the main challenges of Industry 4.0. The use of new technologies thus makes it possible to remain competitive, productive and localized in France.

Ergonomics of interfaces and software

To gain in efficiency and china plastic molding productivity, Industry 4.0 must equip itself with tools that simplify the task of operators as much as possible. Thus, the ergonomics of the interaction between robots, machines and users must be integrated from the design phase.

 This ease of use is found at all levels: programming software, augmented reality applications, robot interfaces, any application must be designed to save time while remaining flexible and configurable.

Intelligent systems

Thanks to artificial intelligence, Industry 4.0 integrates smarter systems capable of evaluating and correcting themselves.

How china plastic molding fits into Industry 4.0?

Injection molding comes at the heart of the plastics industry competitiveness cluster. Thanks to this environment conducive to innovation, this plastic injection specialist makes every effort to be at the cutting edge of technology and constantly invests in the training of its employees and the transmission of its know-how. Therefore, the mindset of china plastic molding is fully compatible with Factory 4.0.

A 4.0 technological offer

We develop complex industrial islands and has the capacity to create added value through sustained technological investment. Concretely, this translates into strong automation, by the presence of sensors capable of monitoring production, on 100% electric machines.

Strategic partnerships

In the world of Industry 4.0, companies must have agile management of their processes. This flexibility takes the form of constant evolution and adaptation according to customer needs and the emergence of new technologies.

china plastic molding 2021

 In order to always stay "up to date", we seek to surround itself with the best, through the development of strategic partnerships in all areas: injection machines, production peripherals, cobots, and measurement and sensor systems. …Furthermore, nothing is left to chance!

A human-oriented organization

Generally, putting people back at the center of the company is one of the challenges of the Factory of the Future. Similarly, China plastic molding is particularly sensitive to the transfer of knowledge and the preservation of knowledge. 

On a daily basis, this sharing takes the form of continuous training of employees in new technologies and by monitoring changes in each profession. 

Finally, we employ a multitude of profiles, as varied as they are complementary. Background, experience, gender, age: a wealth that benefits the needs of its customers.

Traceability of surface defects

Visualize the flow path of the polymer to identify conditions that could cause surface defects on the part. Identify the injection point through which the fluid particles entered, the distance traveled by these particles before freezing, and the path taken through complex geometry.

Induction heating: china plastic molding

Simulate the rapid heating of magnetic components in the mold by electromagnetic induction to achieve a high quality surface finish with no visible weld lines.

Controlled opening of the nozzles

Improve the quality of surface finishes with speed controlled opening and closing of nozzles, combined with sequential nozzles. In addition, anticipate the effects of slow opening nozzles to avoid the effects of hesitation and surface defects.

Injection molding of thermoplastics

Simulate and evaluate your entire design and molding process by analyzing different variables from a large database of thermoplastics and a wide range of analysis results. Furthermore, China plastic molding tools allow you to simulate and optimize the injection molding process of thermoplastics for your application.

Shrinkage and warping

Simulate warping of the manufactured part to ensure a suitable and functional end product. Obtain precisely compensated models for tooling or for subsequent geometry changes. 

In the event of excessive shrinkage and warping, you can easily isolate the underlying cause of the warp (differential shrinkage in the part, mold cooling imbalances or material orientation) and thus study the solutions and targeted actions that will resolve the problem. The china plastic molding database contains category-specific data to ensure the highest level of forecast accuracy.

Cooling of molds: china plastic molding

China plastic molding uses advanced cooling techniques and arrangements, including conformal cooling and transient heat calculations. Similarly, take advantage of the arrangement of cooling channels and the cooling process to create high quality products with short cycles.

 Simulate advanced cooling technologies, such as rapid heating and cooling or conformal cooling. Evaluate the impact of highly conductive materials, heating elements and heat pipes on cycle time and product quality.