Questions to Ask When Choosing a Plastic Injection Molding Companies
Are you looking for the best plastic injection molding companies to work with? Most of the purchasing managers and companies actually don’t source plastic injection molders very often. Once you hire a source, you will most probably stick with them for a long period or till the source keeps providing you with high-quality parts.
You will only switch to another company when you feel that the quality is lacking, thus you would need to hire a better source.
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Scenarios in Which You Can Look For New Plastic Injection Molding Companies
There can be different scenarios in which you may hire new injection molders. For example, your new design product requires state of the art technology, something your current injection molding suppliers do not provide. Some other scenarios include, but not limited to:
- Your engineer's team has redesigned one of the existing injection molded parts
- The existing injection molder or company is no more meeting the desired quality requirements
- You want to move the manufacturing from overseas to your country
For whatever reason you want to hire a molding company you must hire the right injection molding company for the process. In this guide, we will help you know how you can look for the best companies around. But before that, let’s have a quick look at what exactly ‘injection molding’ is.
What is Injection Molding?
Injection molding is a very common manufacturing process for plastic part fabrication. Manufacturers develop a broad range of products using injection molding. The products to be molded can vary immensely in their application, size, and complexity. The process of injection molding depends on the use of injection molding machines, mold, and raw plastic material.
Injection molding machines are used to melt plastic, and then the melted plastic is inserted into the mold. The melted plastic finally solidifies and cools in the mold. The produced plastic parts are used for different applications.
Injection Molding Application Areas
The most common applications include their use in the creation of plastic housings. These plastic housings are useful in different products, such as household appliances, automotive dashboards, power tools, and consumer electronics, etc.
The injection molding process is also useful in the production of many items of everyday use. These items may include toothbrushes and even small size plastic toys. There are also several medical devices, such as syringes and valves that are fabricated using injection molding technology.
Choosing the Right Plastic Injection Molding Company
Because you are not going to search for an injection molding company very often, so you must choose it very carefully. To help you choose the right company, here are the most important questions to ask the injection molder before hiring them:
Machine Capabilities and Number of Injection Molding Presses Company Have
Before you hire an injection molding company, ask them about their machine capabilities. Also, ask how many injection molding presses the company has. Ideally, the company should have a huge number of presses that tells you that they can handle more and more projects during the given period. An injection molding machine is measured by its tonnage or pressure. A normal machine should run from 40 - 4000 tons. Large size machines are required to accommodate the larger molds.
However, not every single part will run effectively on the larger machines. Only the molder can recognize the best machine depending on the size and number of parts and also the material. You should make sure that the company has at least 100+ injection mold presses and their machine capacities should be up to 105, and the clamping force needs to be 45-720 tons.
You should make sure that the company has a really strong and experienced team. All reliable plastic injection molding companies have an in-house tool and design building team comprising of highly professionals and experienced individuals. Their team must be familiar with the latest EDM machine tool equipment so that they can operate them professionally. Ask all such questions before you hire a particular company. This ensures that the process from product concept to its completion will be done with perfection.
What about the Mold Guarantee?
This is a very important question that you must not forget to ask. A manufacturing team that has built your mold from the scratch should offer you the guarantees. They should always be ready to help if there is a need for slight adjustments to the mold or if slight repairs are needed. Typically, the high-quality tools built by top companies, Sz-Changhong, rarely need repairs too often.
It is important to know that who is going to support your project and communicate with you. Ongoing communication is important so you should be aware of the managers who are in charge of your project for runs, etc. You will need to have someone from the company’s side who can regularly be in touch with you to tell you about the project status. Therefore, make sure that the company will provide you the top-quality customer support in a timely manner.
You also need to know the quality standards that the company follows. Make sure that the company is certified and the certification should be from a recognized auditing company. Therefore, ask the company for their certifications and quality standards they follow.
A reliable and credible company should have a consistent and rigorous preventive maintenance plan for the molds used in fabrication in their facilities. So, ask the company whether or not they provide proper maintenance support.
In-House Tooling Capabilities
Tooling is of utmost importance to ensure that cost and quality objectives are met. If the company is having in-house tooling capabilities, then it will offer many advantages including saving your money and time. So, this is another important question that you must ask the company that you are planning to hire.
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Apart from plastic parts manufacturing, top plastic injection molding companies also offer some additional services to help their clients streamline their production schedules. These value-added services include affixing labels, multi-part product assembling, and attaching fasteners. You can ask the potential company whether or not they offer such services.
You can easily find hundreds of plastic injection molding companies around to hire for your business or projects. But, the real job is to find a company that can keep providing you top-of-the-line services in the long run. By asking the above-mentioned questions to the potential company, you can easily recognize the best company around to experience the highest quality services.
At Sz-Changhong, we offer premium quality injection molding services that meet the highest industry standards. For more information, Contact Us Today!
Points to keep in mind when finding the Best Plastic Injection Molding Companies
Plastic incorporation in our lives is undeniable. To manufacture Plastic, it is important to find the best plastic injection molding companies. This is a really important step that can alter the results majorly. There are various points that need consideration before you settle on one company.
Plastic injection molding companies should offer several benefits like improved productivity, durability, reliability, and much more. Manufacturing plastic is a complex procedure. It involves a million other steps that lead to the production of the final product.
It is absolutely crucial to think over before choosing the right company amongst plastic injection molding companies. The company should ideally suit your industrial and production needs. Otherwise choosing the wrong one can cost the manufacturers a fortune and even loss of valuable time and clients. Another important factor while choosing the appropriate plastic injection molding company is to understand the injection plastic molding itself.
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Injection Plastic Molding is a complex procedure. It entails the use of different plastic polymers. These polymers go through high temperatures and pressure after they are liquefied. This liquefied state of plastic injects into the molds to achieve the desired results. But in actuality, it is there are several steps that take place during the whole procedure.
If there is a lack of proper care in following the designed steps the end result can be a complete disaster. This is the sole reason that the manufacturers must select wisely before settling on a plastic interjection molding company. They should also keep their requirements and expenses in mind.
Following are a few factors that the manufacturers should consider to choose the best plastic injection molding company.
Specialized Team for Designing
Even before the plastic injection molding procedure starts, the design is the first element that comes into existence. It is the first yet the most important step in any injection plastic molding. Similarly, it is also very important that the company that you are choosing for your plastic injection molding must have a very competent team of designers to design the plastic molds.
A company that has a great designing team ensures a sturdy marketplace of its own. They help formulate the virtual ideas of the client into reality by designing the molds. When the designers come up with the proper concept of what the manufacturer is asking for, only then the proceedings may occur. This ensures the smooth running of the forthcoming procedures.
This is a great way to detect problems, limitations, or even the success rate at an earlier stage. They play a great role in maximizing the design benefits to increase productivity.
An all-round service provider
Considering the time and monetary issues that a plastic manufacturing company might face, it is important to choose a plastic injection molding company that has one-stop solutions. In simple words, the company must provide all-round services that any manufacturing company might require it.
They must provide services like the initial design consultations, conceptual stages of the design, and optimal solutions for designing errors, prototyping services, and much more. And the cherry on the top would be the provision of these services at very serviceable costing.
These factors can highly alter the budgeting and time allotment for the manufacturing of the plastic thus, making it feasible to enjoy the manufacturers to enjoy more services at lesser costs.
Fulfillment of Specification as per the Demand and Technology
Quite often it is seen that due to the inabilities of the plastic injection molding companies the manufacturing companies have to settle for the designs they do not completely support. This is like asking for one thing and settling for another.
A good plastic injection molding company does not force its manufacturing partners to compromise. Rather, they help in achieving the exact specifications required by the client. They must provide suitable suggestions that benefit the design by decreasing the number of parts. As well as suggest ideas to optimize design usability.
It is a top priority to choose the company that has a well-renowned name in the market. You must make a survey to explore the market to choose the right company that has the reputation of following the clients’ direction to the dot. Any kind of constructive input by the plastic injection molding company must base on the benefit of the client.
Provision of Top Notch Quality Products
Well, quality is the first and foremost priority of any manufacturing unit. It is as important as the incorporation of technology and the use of expertise in plastic injection molding. A great way to ensure quality is to get a quality assurance team.
Any plastic injection molding company that has an in-house quality check team can help you save a fortune. Also, these companies offer outstanding molding services. This is a great success for such companies to have such attributes to offer to the manufacturers. But unfortunately, many companies have yet to integrate this in-house service.
Ignorance is not the answer. The commitment to getting involved in the latest techniques and services in the market shows the company’s diligence to provide quality service. This can eventually save manufacturers the time in making the quality perfect.
Plastic Injection Molding Companies Believe Time is Money
As the world already knows, time is money. It is really important to check the plastic injection molding companies at the run-time. There should be a time limitation on the production time taken by such companies.
Communication is the key. While communicating the specifications to the company, the manufacturers should also set a time slot. The company must overcome any kind of hurdles that can lead to slowing down the manufacturing process for the manufacturers.
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Take Away on Plastic Injection Molding Companies
Injection Plastic Molding is a complex process that requires time and proper management. When manufacturers are choosing the right plastic injection molding companies, they must consider the following.
The company should have a design and quality assurance department. They must value the time and money invested in them. Moreover, they must provide all-round services with premium quality.
For more information contact us today!